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Mitsubishi S4S-D — Break-in Operation (Overhauled Engine)

Operation

For the Mitsubishi S4S-D, from the Mitsubishi service manual.

Applies to: Mitsubishi S4S-D, Mitsubishi S4S engine

Procedure

  1. Check coolant, engine oil and fuel levels; bleed fuel and cooling systems.
  2. With fuel supply cut off, crank engine about 15 seconds to circulate oil.
  3. Move speed control lever slightly toward increased fuel and start engine.
  4. Run at minimum no-load speed.
  5. Operate per the break-in load/time schedule.
  6. After break-in, check bolts and nuts for looseness, adjust valve clearance, inspect fuel injection timing.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Lubricating oil pressure 0.29 to 0.49 MPa (3 to 5 kgf/cm2) [43 to 71 psi] at 1500 min-1 or over
  • Coolant temperature 75 to 85 C [167 to 185 F]
  • Lubricating oil temperature 70 to 90 C [158 to 194 F]
  • Break-in schedule: 1000 min-1 no load 30 min; 1500 min-1 25% 30 min; rated speed 2300 min-1 25% 10 min; 50% 10 min; 75% 30 min; 100% 20 min

Source: Mitsubishi service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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