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Kohler — Voltage to the Coil Test Procedure, 100/200 Amp Switches

Testing & diagnosis · Solenoid coils

From a Kohler service manual — check it applies to your exact model before use.

Applies to: Kohler RDT

Before you start

  • Only authorized personnel should open the enclosure.

Procedure

  1. Disconnect leads CE and EL2 (CE2) to the emergency source (lower) coil.
  2. Set multimeter to store peak voltage; connect across CE and EL2; verify no voltage.
  3. With switch in normal position, hold Test button 6 seconds to start a loaded test.
  4. Verify 120 volts applied to CE and EL2 as controller attempts transfer to Emergency.
  5. Unit should attempt transfer 3 times before failure to transfer fault; reset by holding Test and Exercise 3 seconds.
  6. Reconnect emergency coil leads; disconnect normal coil leads CN and NL2 (CN2).
  7. Verify 120 volts applied to CN and NL2 as controller attempts transfer back to normal.
  8. Disconnect both sources, manually operate to Normal position, reconnect coil leads.

Tools required

  • Analog voltmeter or fast (250 microsecond) digital multimeter with peak recording

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 120 VAC to solenoid coils
  • Coils energized approximately 0.5 second

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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