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Kohler TP-6808 — Controller Interface Board Replacement

Repair & overhaul · ATS interface circuit board

For the Kohler TP-6808, from the Kohler service manual.

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Before you start

  • Disconnect all power sources before opening the enclosure.
  • Wear an approved grounding wrist strap to prevent ESD damage.

Procedure

  1. Press OFF on generator set controller; disconnect utility power.
  2. Disconnect the generator set engine starting battery, negative lead first.
  3. Disconnect power to the transfer switch by opening switches or breakers.
  4. Open the enclosure; verify power is off at source connections.
  5. Disconnect all connections to the circuit board.
  6. Pull the board off the four standoffs; note orientation.
  7. Place new board on standoffs; push until all four corners snap.
  8. Reconnect connectors, replace door, reconnect power, press AUTO.

Tools required

  • basic hand tools
  • grounding wrist strap Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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