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Kohler TP-6808 — Arc Chute Replacement Procedure

Repair & overhaul

For the Kohler TP-6808, from the Kohler service manual.

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Before you start

  • Hazardous voltage. Disconnect all power sources before opening the enclosure.

Procedure

  1. Prevent generator sets from starting; disconnect power to the transfer switch.
  2. Open the enclosure; verify zero volts across each phase.
  3. Remove the arc chute hold down screws.
  4. Remove the arc chute; inspect the movable contact for damage.
  5. Install the new arc chute; install holding screws and washers.
  6. Torque screws to 2.8 Nm (25 in. lb.).
  7. Manually operate the switch several times to ensure it does not stick.
  8. Close enclosure; reconnect power to the ATS; test switch operation.

Tools required

  • basic electrician's hand tools

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Arc chute screws 2.8 Nm (25 in. lb.)

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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