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Kohler — Storage Procedure

Maintenance · Generator set

From a Kohler service manual covering: 12RES, 8.5/12 RES, 8.5RES. Check it applies to your exact model before use.

Applies to: Kohler 12RES, Kohler 8.5RES, Kohler CH20 engine, Kohler CH 740 engine

Before you start

  • Battery electrolyte is a diluted sulfuric acid. Battery acid can cause severe injury or death.

Procedure

  1. Perform before taking the generator set out of service for three months or longer.
  2. Lubricating system: run set 30 minutes to warm; stop; drain oil while warm; replace oil filter; refill with oil.
  3. Run generator set two minutes to distribute clean oil; stop; check and adjust oil level.
  4. Fuel system: start generator set; with it running shut off gas supply; run until engine stops.
  5. Place the generator set master switch in the OFF/RESET position.
  6. Internal engine components: spray fogging agent or SAE 10 oil into air intake while running for about two minutes until engine stops.
  7. If no fogging agent: remove spark plugs, pour one tablespoon of engine oil into each spark plug hole, install plugs and ground the leads.
  8. Toggle the master switch to crank the engine two or three revolutions to lubricate cylinders.
  9. Exterior: clean exterior surface; seal all engine openings except the air intake with nonabsorbent tape.
  10. Secure a cloth over the air intake; mask electrical connections.
  11. Spread a light film of oil over unpainted metallic surfaces.
  12. Battery: place master switch OFF/RESET; disconnect battery(ies), negative lead first; clean battery.
  13. Place battery in a cool, dry location; connect to a float/equalize charger or charge monthly with a trickle charger.

Full service-parts list: Kohler 12RES →, Kohler 8.5RES →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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