Kohler — Solenoid Reassembly
Repair & overhaul · Solenoid coil assembly
From a Kohler service manual — check it applies to your exact model before use.
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Before you start
- Spring-loaded parts can cause severe personal injury or property damage.
Procedure
- Position the coil in the bracket with the tab on the top of the coil and operating circuit terminal oriented as shown for the Normal or Emergency source coil.
- Insert the steel core with washer into the coil.
- Install the core plate and tighten the two core plate screws.
- Insert the two square nuts into the grooves on the frame.
- Align the locating hole in the solenoid bracket with the locating protrusion in the frame.
- Install and tighten the two mounting screws; use pliers to hold the nuts while tightening.
- Operate the contactor using the manual operating handle to verify smooth operation without binding.
Tools required
- Pliers Amazon
- Basic electrician's hand tools
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.