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Kohler — Preventative Maintenance Tasks (Quarterly and Semi-Annual)

Maintenance · Generator and transfer switch

From a Kohler manual covering: 100 DGDB, 10V.1600 DS500, 10V0068 GS125, 200GFPC, 200REOZT, 3412, 725GFLC, C250N6, C60 N6, DS00600D6SRAH148, DSGAC-1337003, G60/2008…. Check it applies to your exact model before use.

Applies to: Kohler 200REOZT

Procedure

  1. Replace oil, air, water, and fuel filters with new filters, if needed
  2. Check and tighten all electrical connections on generators
  3. Check and clean battery connections; check and record battery charge rates
  4. Start and load generator; while running check and record coolant temperature
  5. Check function of day tank pump
  6. Check voltage and hertz; adjust if needed
  7. Check for exhaust leaks
  8. Check fuel level
  9. Check all fluid levels
  10. Check for fluid leaks
  11. Check and tighten all belts; replace if necessary
  12. Provide report listing conditions of all systems
  13. Tighten all electrical connections in transfer switches; may require non-business hours at no additional charge
  14. Provide one (1) external load bank test to 100% of rated load for two (2) hours; provide complete report with recommendations
  15. Test the generator transfer switch bi-annually on each generator

Specs & values

  • Load bank test: 100% of rated load for 2 hours

Source: Kohler manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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