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Kohler — Manual Operation Procedure

Operation · Transfer switch contactor

From a Kohler service manual — check it applies to your exact model before use.

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Before you start

  • Hazardous voltage. Disconnect all power sources before opening the enclosure.
  • Do not place the transfer switch into service if the contactor does not operate smoothly.

Procedure

  1. Never manually operate the transfer switch when the power is connected; disconnect both power sources.
  2. Compare your transfer switch to the illustrations in Figure 2-10 through Figure 2-14.
  3. Insert the manual operating handle, screwdriver, or wrench as shown for your model.
  4. Move the handle up or down to place the contactor into the desired position (UP = N, DOWN = E).
  5. Verify that the transfer switch operates smoothly without binding.
  6. Move the manual operating handle to return the transfer switch to the Normal position.
  7. Remove the maintenance handle or tool and return it to the storage location.

Tools required

  • Manual operating/maintenance handle Amazon
  • Screwdriver or similar tool Amazon
  • Appropriately sized wrench Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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