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Kohler — Flywheel Installation

Installation

From a Kohler service manual covering: KT17, KT17 Series II, KT19 Series II, KT21, Kt19. Check it applies to your exact model before use.

Applies to: Kohler Kt19

Before you start

  • Do not apply grease or oil to the taper of the crankshaft or hub of the flywheel.
  • Do not allow the key to be pushed inward on the keyway.
  • Do not reuse a flywheel if it has been dropped or damaged.
  • Do not use a steel bar between the flywheel fins to hold the flywheel.
  • Do not use impact wrenches to install the flywheel retaining nut.

Procedure

  1. Make sure the flywheel hub and taper of the crankshaft are clean, dry and completely free of any lubricant.
  2. Position key properly in keyway and carefully guide key slot in flywheel hub over the key, to avoid pushing the key inward.
  3. Install a new washer before adding the flywheel retaining screw.
  4. Use a torque wrench to tighten the flywheel retaining screw to 40 ft. lbs. Hold flywheel with a Kohler strap wrench (part no. 52 455 03).
  5. Attach the air intake/grass screen to the flywheel with four 1/4-20 x 3/4 inch pan head screws.
  6. Torque metal air intake/grass screen screws to 70-138 in. lbs.; nylon screen screws to 20-30 in. lbs.

Tools required

  • torque wrench Amazon
  • Kohler strap wrench (part no. 52 455 03) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Flywheel retaining screw 40 ft. lbs.
  • Metal screen 70-138 in. lbs.
  • Nylon screen 20-30 FridayParts $58.50 in. lbs.

Full service-parts list: Kohler Kt19 →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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