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Kohler — Crankcase Sealing

Repair & overhaul · crankcase halves

From a Kohler service manual covering: KT17, KT17 Series II, KT19 Series II, KT21, Kt19. Check it applies to your exact model before use.

Applies to: Kohler Kt19

Before you start

  • Keep crankcase sealant out of oil passages and holes. Sealant left in oil passages will prohibit adequate lubrication, resulting in engine failure.

Procedure

  1. Prepare the sealing surfaces of the crankcase halves as directed by the sealant manufacturer. Do not scrape the sealing surface.
  2. Apply a 1/16 inch (1.5 mm) diameter sealant bead to the #2 crankcase half.
  3. Follow sealant manufacturer's instructions regarding setting.
  4. Install camshaft bore plug before placing the crankcase halves together (Series II engines).
  5. Install the fasteners and torque numbers 1 thru 6 in the sequence shown to a preliminary value of approximately 100 in. lbs.

Specs & values

  • Sealant bead 1/16 inch (1.5 mm) diameter
  • Preliminary fastener torque approximately 100 in. lbs.

Full service-parts list: Kohler Kt19 →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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