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Kohler — Carburetor Assembly

Repair & overhaul

From a Kohler service manual covering: KT17, KT17 Series II, KT19 Series II, KT21, Kt19. Check it applies to your exact model before use.

Applies to: Kohler Kt19

Procedure

  1. With carburetor casting inverted, install fuel inlet seat. Torque seat to 35 in. lbs.
  2. Install inlet needle, float, and float pin.
  3. Set float level: 11/64 inch (+ 1/32 inch) clearance between machined surface of casting and free end of float.
  4. Set float drop: limited to 1-1/32 inch between machined surface of casting and free end of float.
  5. Check float clearance between float and float pin towers with a .010 inch feeler gauge.
  6. Install new bowl gasket and baffle gasket; position baffle gasket inner edge against float pin towers.
  7. Install fuel bowl; install bowl retaining screw and gasket; torque screw to 50 in. lbs.
  8. Install main fuel and idle fuel adjusting screws and springs; install idle speed adjusting screw and spring.
  9. Connect carburetor to inlet elbow with three screws; connect to manifold with two nuts.
  10. Connect fuel line, governor linkage and choke linkage. Assemble air cleaner.
  11. Turn fuel source back on. Adjust carburetor.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Float level 11/64 in (+ 1/32 in)
  • Float drop 1-1/32 in
  • Fuel inlet seat 35 in. lbs.
  • Bowl retaining screw 50 in. lbs.

Full service-parts list: Kohler Kt19 →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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