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Kohler — Battery Electrolyte Level Inspection

Maintenance

From a Kohler service manual covering: KG100, KG125, KG125R, KG150, KG180, KG200, KG80. Check it applies to your exact model before use.

Applies to: Kohler KG100, Kohler KG125, Kohler KG125R, Kohler KG150, Kohler KG180, Kohler KG200, Kohler KG80

Before you start

  • Battery acid can cause blindness and burn skin; wear splashproof goggles, rubber gloves, boots.

Procedure

  1. Check the electrolyte level at the specified interval on batteries with filler caps.
  2. Remove the filler caps and verify electrolyte reaches the bottom of each filler hole.
  3. Refill as necessary with distilled water only (do not add fresh electrolyte).
  4. Tighten the filler caps.
  5. If water was added during freezing temperatures, run the generator set 20-30 minutes to mix electrolyte and water.

Full service-parts list: Kohler KG150 →, Kohler KG80 →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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