Kohler 2000ROZD — Turbocharger Oil Prime Procedure
Maintenance · Turbocharger (Ford-powered 30, 80, and 100 kW models)
For the Kohler 2000ROZD, from the Kohler operator's manual.
Applies to: Kohler 2000ROZD
Before you start
- Ground the ignition coil to the engine block to prevent electronic ignition system damage.
- Do not crank the engine continuously for longer than 10 seconds. Allow a 60-second cooldown period between cranking cycles.
Procedure
- Place the generator set master switch in the OFF/RESET position.
- Disconnect the wire between the ignition coil and the distributor at the distributor terminal. Connect a jumper from the ignition coil lead to the engine block.
- Place an oil-collection container under the oil drain line. Disconnect the turbocharger oil drain line at the engine connection.
- Place the master switch in the RUN position to crank the engine until fresh oil flows from the turbocharger oil drain line.
- Place the generator set master switch in the OFF/RESET position.
- Reconnect the turbocharger oil drain line at the engine connection.
- Remove the jumper wire and reconnect the ignition coil wire to the distributor.
- Place the master switch in the RUN position, run the generator set a few minutes, and check for oil leaks at the drain line connection. Stop the generator set.
- Check the oil level. Add oil to bring the level up to the full mark.
- Wipe up spilled oil and dispose of rags in a fireproof container.
Tools required
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- Consult the engine operation manual for oil capacity
Full service-parts list: Kohler 2000ROZD →
Source: Kohler operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.