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Kohler 2000ROZD — Fan Bearing Lubrication and Drive Belt Adjustment Procedure

Maintenance · Radiator fan shaft and idler shaft bearings (1200--2000 kW)

For the Kohler 2000ROZD, from the Kohler operator's manual.

Applies to: Kohler 2000ROZD

Before you start

  • The fan shaft and idler shaft bearings have pressure relief ports to prevent bearing damage caused by overlubrication.

Parts for this job

Part numbers from the service-parts list for Kohler 2000ROZD. Verify against your serial number before ordering; some links are affiliate links.

Procedure

  1. Place the generator set master switch in the OFF/RESET position.
  2. Disconnect the engine starting battery(ies), negative (--) lead first, and disconnect power to the battery charger.
  3. Remove the belt guards to expose the fan shaft and idler shaft bearings.
  4. Inject grease into the two fan shaft bearings and the two idler shaft bearings until a 3--6 mm (0.13--0.25 in.) grease column shows at each pressure relief port.
  5. Remove excess grease from the bearing pressure relief ports.
  6. Inspect the fan drive belt and replace if damaged or worn. Check belt tension with a poly V-belt tension gauge and adjust if necessary.
  7. Reinstall the belt guards using the original hardware.
  8. Reconnect the starting battery(ies), negative (--) lead last.
  9. Test run the generator set for a few minutes and listen for belt noise (squeal) indicating a slipping belt. Stop the generator set.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Mobil Mobilith AW2 NLGI Grade 2 or equivalent grease
  • New belt 2450--2890 N (550--650 lbf); used belt 1650--1910 N (370--430 lbf)

Full service-parts list: Kohler 2000ROZD →

Source: Kohler operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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