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Kohler 2000ROZD — Cooling System Refilling Procedure

Maintenance

For the Kohler 2000ROZD, from the Kohler operator's manual.

Applies to: Kohler 2000ROZD

Before you start

  • Do not add coolant to a hot engine.
  • Do not use alcohol or methanol antifreeze or mix them with the specified coolant.
  • Check the coolant level in the recovery tank after each operation until the level stabilizes.

Procedure

  1. Remove the pressure cap.
  2. Close the radiator and/or engine block coolant drain valve(s) and tighten the cooling system hose clamps.
  3. Open the air-bleed petcocks, if equipped. Close them when coolant begins to flow.
  4. Add coolant additives or water pump lubricants per the engine manufacturer's recommendations.
  5. Fill the cooling system with the recommended 50% ethylene glycol and 50% clean, softened water mixture.
  6. Replace the pressure cap.
  7. Fill the coolant recovery tank to the low mark.
  8. Operate the generator set until the thermostat opens when the upper cooling system hose warms.
  9. Stop the engine and allow it to cool.
  10. Remove the pressure cap.
  11. Add coolant to bring the level to just below the overflow tube opening of the filler neck.
  12. Replace the pressure cap.
  13. Maintain the coolant level in the coolant recovery tank between the high and low marks.
  14. Reenergize the block heater, if equipped.

Specs & values

  • 50% ethylene glycol / 50% clean, softened water
  • Freezing protection to --37°C (--34°F), overheating protection to 129°C (265°F)

Full service-parts list: Kohler 2000ROZD →

Source: Kohler operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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