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Kohler 12RES / 8.5RES — Installation Checks - AC Electrical System, Transfer Switch, Batteries and DC Electrical System

Installation · Transfer switch and electrical system

For the Kohler 12RES / 8.5RES, from the Kohler service manual.

Applies to: Kohler 12RES, Kohler 8.5RES

Before you start

  • Disconnect all AC sources and operate the transfer switch manually when checking the mechanism.

Parts for this job

Part numbers from the service-parts lists for Kohler 12RES, Kohler 8.5RES. Verify against your serial number before ordering; some links are affiliate links.

Procedure

  1. Verify nameplate voltage/frequency ratings of generator set and transfer switch match normal/utility source ratings.
  2. Verify generator set load conductors have adequate ampacity and are correctly connected to breakers and/or emergency side of transfer switch.
  3. Verify load leads, battery charger cables and AC wiring are installed in separate conduit from engine starting leads and DC wiring.
  4. Verify battery charger AC circuit is connected to the corresponding voltage.
  5. Verify equipment is grounded in accordance with local codes.
  6. Verify transfer switch mechanism operates without binding.
  7. Verify transfer switch AC conductors are correctly connected and lead designations are verified against the wiring diagrams.
  8. Verify all other wiring is connected as required.
  9. Verify battery has the specified CCA rating and voltage.
  10. Verify engine starting cables are connected to the battery.

Full service-parts list: Kohler 12RES →, Kohler 8.5RES →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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