Kohler 10CC / 10CCOZ-Mobile — Disassembly

Repair & overhaul · Generator set

For the Kohler 10CC / 10CCOZ-Mobile, from the Kohler service manual.

Applies to: Kubota V1305BG-2 engine

Procedure

1. Remove the nine screws securing the controller cover and separate it.
2. Disconnect the 22-pin harness connector from the back of the controller.
3. Remove plug caps and nuts securing the controller to the bumpers using a 1/2-inch wrench.
4. Remove external connections to terminals GND, ST1, ST2, BAT, C0, C1, C2.
5. Remove the slotted screw and disconnect the controller ground strap; remove the controller.
6. Disconnect P8 from J8; remove four screws securing the junction box; remove junction box.
7. Remove six screws securing the end bracket panel using a 5/16-inch wrench; remove panel.
8. Disconnect P6 from J6 and P7 from J7; remove four screws securing the exciter field and remove it.
9. Remove three screws and spacers securing the rotating diode circuit board; remove five screws securing leads.
10. Remove the screw and flat washer securing the exciter armature using a 9/16-inch wrench; remove it.
11. Remove bolts from the two generator vibromounts using a 1/2-inch wrench; raise alternator end with a hoist.
12. Place a wood block under the flywheel housing; remove four overbolts securing the end bracket with a 17-mm socket.
13. Remove the end bracket by bumping its flanges with a soft rubber mallet; remove the stator.
14. Remove eight screws and four spacers securing the generator fan; remove cooling fan.
15. Support rotor assembly; remove eight screws securing armature drive disks to engine; remove rotor assembly.

Full service-parts list: Kubota V1305BG-2 engine →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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