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Isuzu 4LE2 — Nozzle Holder Assembly Disassembly And Inspection

Repair & overhaul

For the Isuzu 4LE2, from the Isuzu service manual.

Applies to: Isuzu 4LE2, Isuzu 4LE2 engine

Procedure

  1. Place removed nozzle in clean light oil and disassemble into nozzle body and needle valve.
  2. Clean them thoroughly.
  3. Check that the needle valve moves smoothly in the body.
  4. If it does not move smoothly, repair or replace the nozzle.
  5. Adjust injection pressure and spray condition using a nozzle tester and shim.

Tools required

  • Nozzle tester 5-8840-9016-0 (J-28829) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Injection pressure: 17.7 MPa (180/2560 kgf/cm2/psi)

Full service-parts list: Isuzu 4LE2 →, Isuzu 4LE2 engine →

Source: Isuzu service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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