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Generac — Test 33 – Check Valve Adjustment

Adjustments · Valve clearance

From a Generac service manual covering: GP1800, GP1850, GP3250, GP5000, GP5500, GP6500, GP7000, GP8000. Check it applies to your exact model before use.

Applies to: Generac GP1800, Generac GP3250, Generac GP5000, Generac GP5500, Generac GP6500, Generac GP7000, Generac GP8000, Generac OHVI engine

Before you start

  • Use a new rocker arm cover gasket.

Procedure

  1. Adjust valve clearance with engine at room temperature.
  2. Position piston at TDC of compression stroke (both valves closed).
  3. Loosen the rocker arm jam nut.
  4. Turn pivot ball stud while checking clearance with a feeler gauge.
  5. Hold stud with allen wrench and tighten jam nut to specified torque with a crow's foot.
  6. Recheck valve clearance after tightening.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 189/206cc intake 0.0039 inch, exhaust 0.0059 inch
  • 389cc FridayParts $23.59 0.006 ±0.0008 inch
  • 410cc 0.003-0.005 inch
  • Jam nut torque 389cc FridayParts $23.59 9-12 ft-lbs; 410cc 14.01 ft-lbs

Full service-parts list: Generac GP1800 →, Generac GP3250 →, Generac GP5000 →, Generac GP5500 →, Generac GP6500 →, Generac GP7000 →, Generac GP8000 →

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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