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Generac — Rotor/Stator Removal

Repair & overhaul · Rotor and Stator

From a Generac service manual covering: iX 1600, iX 2000, iX 800. Check it applies to your exact model before use.

Applies to: Generac iX 1600, Generac iX 2000, Generac iX 800

Procedure

  1. Remove the 8mm bolt in the center of the recoil jaw.
  2. Remove two 8mm bolts from the starting jaw seat.
  3. Remove the fan.
  4. Remove the 15mm nut in the center of the rotor by inserting the socket wrench first and install a steering wheel puller over the socket wrench as shown. Use an adjustable wrench to counter the torque
  5. With the nut removed install the steering puller with the center bolt tight against the center shaft and remove the rotor assembly.
  6. Remove two (2) 8mm bolts holding stator to engine casting.
  7. Remove stator.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Generac iX 1600 →, Generac iX 2000 →, Generac iX 800 →

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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