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Generac 005210-0 — Preparation for Start-up (start-up checklist)

Installation · Generator / battery charger / control panel

For the Generac 005210-0, from the Generac owner's manual.

Applies to: Generac In Line engine

Before you start

  • Before working on the generator, ensure the AUTO/OFF/MANUAL switch is in the OFF position.
  • Ensure the 120VAC supply to the battery charger is switched OFF.

Procedure

  1. Ensure that the 120VAC circuit breaker to the battery charger is open.
  2. Remove the fuse from the control panel (15 Amp ATO fuse for H-100 and R-100).
  3. Connect the battery cables to the battery. Attach negative battery cable last.
  4. Close the 120VAC circuit breaker to the battery charger.
  5. Measure the voltage at the battery before and after the charger is turned on.
  6. Verify all AC electrical connections are tight at the circuit breaker and transfer switch.
  7. Visually inspect entire area looking for loose paper, plastic wrappings, leaves, etc.
  8. Check all hoses, clamps and fittings for leaks or damage.
  9. Check all electrical plugs; ensure each plug is seated correctly and fully inserted.
  10. Verify the AUTO/OFF/MANUAL switch is in the OFF position.
  11. Open the valve to the engine fuel line.
  12. Bleed the fuel system of air (necessary for long fuel lines).
  13. Open the generator main line circuit breaker.
  14. Connect a manometer to the gas line and record the static pressure; it must be as listed in the Specifications.
  15. Insert the fuse into the control panel. Move the AUTO/OFF/MANUAL switch to MANUAL. The engine should now crank and start.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Static gas pressure must be as listed in the Specifications section

Source: Generac owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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