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Cummins/Onan — Valve and Injector Adjustment - STC or HVT OBC

Adjustments · Valve train

From a Cummins/Onan owner's manual covering: K 19, K19, K19 Series, KTA19, KTTA19, Kt19. Check it applies to your exact model before use.

Applies to: Cummins/Onan K 19, Cummins/Onan Kt19, Cummins/Onan K19 Series (KT19/KTA19/KTTA19) engine, Cummins/Onan KT19 engine, Cummins/Onan KTA19 engine

Before you start

  • Do not use a clicker-type torque wrench for OBC method.

Procedure

  1. Steam clean engine.
  2. Run engine in retard mode before setting OBC method.
  3. Disable STC oil control valve.
  4. Operate engine at high idle 5 minutes in normal timing mode.
  5. Remove rocker lever covers.
  6. Rotate engine to set marks.
  7. Adjust crossheads, then valves.
  8. Tighten injector adjusting screw to 10 Nm [90 in-lb] using OBC method.
  9. Tighten locknuts to specified torque.
  10. Install rocker lever cover.

Tools required

  • Dial type torque wrench with 0.28 Nm resolution and 17 to 23 Nm range
  • ST-669 Torque Wrench Adapter Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Intake 0.36 mm
  • Exhaust 0.69 mm
  • STC OBC adjustment 10 Nm [90 in-lb]
  • Locknut with adapter 45 Nm [35 ft-lb]
  • Locknut without adapter 60 Nm [45 ft-lb]

Full service-parts list: Cummins/Onan K 19 →, Cummins/Onan Kt19 →

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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