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Cummins/Onan — Starting Procedure - Electric Start Models

Operation · Generator Set

From a Cummins/Onan operator's manual covering: 2.0 EGHAM, 2.5 EGHAA, 3.5 EGHEM, 4.0 EGHAB, 4.0 EGHEB, 5.0 EGHAB, 5.0 EGHEB, 5.0 EGHEM, 6.0 EGHEB. Check it applies to your exact model before use.

Applies to: Cummins/Onan 2.5 EGHAA, Cummins/Onan 4.0 EGHAB, Cummins/Onan 5.0 EGHAB, Cummins/Onan 5.0 EGHEB, Cummins/Onan 6.0 EGHEB, Cummins/Onan Elite E140H engine, Cummins/Onan GH170 engine

Before you start

  • Inhalation of exhaust gas can result in severe personal injury or death. Do not operate in poorly ventilated areas.
  • Generator sets present the hazard of electrical shock. Never expose the set to rain, snow, or similar wet conditions.
  • The muffler becomes very hot and can cause severe burns.
  • The voltage surge at start-up can damage appliances; always disconnect all loads before starting.

Procedure

  1. Open the fuel valve. On 4.0 kW sets and below, set the speed control lever to the high speed 'H' position.
  2. Set the choke lever to the CLOSE position. If the engine is warm from previous operation, do not close the choke.
  3. On models with Idlematic switch (3.5 kW and above), place the switch in the OFF position before starting.
  4. Press the Start/On/Stop switch to the START position; release when the engine starts, it returns to On.
  5. Gradually open the choke as the engine warms. Let the engine warm three to five minutes before applying load.
  6. If the oil watch lamp flashes or the engine starts and shuts off, stop the engine and check the oil level.

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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