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Cummins/Onan — Starter Maintenance

Maintenance · Starting system / cranking motor

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan MCCK

Before you start

  • Never oil the commutator. Oil on the commutator reduces cranking ability.
  • Never use emery cloth.

Procedure

  1. Periodically lubricate, inspect brushes and commutator.
  2. Periodically disassemble cranking motor for thorough overhaul.
  3. Lubricate oil-type bearings with 8 to 10 drops of light engine oil (SAE 20).
  4. Give oil-less type bearings and bushings a few drops of light oil.
  5. Lubricate cranking motor drives with a few drops of light engine oil.
  6. Never oil the commutator.
  7. Clean commutator with number 00 sandpaper; never use emery cloth.
  8. If commutator is out of round or has high mica, turn it down on a lathe.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Cummins/Onan MCCK →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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