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Cummins/Onan — Rotor Removal

Repair & overhaul · Generator rotor

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKB

Before you start

  • Apply force only to the bearing inner race to avoid damage.

Procedure

  1. Remove the stator, then the drive pulley.
  2. Pull the rotor straight out to the front.
  3. Catch the wave washer so it can be reused.
  4. Lubricate bearing bores with molybdenum disulfide paste.
  5. Install new bearings using adhesive and primer; press to shaft shoulder.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Cummins/Onan HDKB →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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