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Cummins/Onan — Returning the Generator Set to Operation

Operation

From a Cummins/Onan operator's manual covering: 2.0 EGHAM, 2.5 EGHAA, 3.5 EGHEM, 4.0 EGHAB, 4.0 EGHEB, 5.0 EGHAB, 5.0 EGHEB, 5.0 EGHEM, 6.0 EGHEB. Check it applies to your exact model before use.

Applies to: Cummins/Onan 2.5 EGHAA, Cummins/Onan 4.0 EGHAB, Cummins/Onan 5.0 EGHAB, Cummins/Onan 5.0 EGHEB, Cummins/Onan 6.0 EGHEB, Cummins/Onan Elite E140H engine, Cummins/Onan GH170 engine

Before you start

  • Battery electrolyte can cause severe eye damage and burns to the skin.
  • Batteries present the hazard of explosion.

Procedure

  1. Perform an inspection of the generator set.
  2. Check the tag on the set to verify oil viscosity is still correct for the existing ambient temperature.
  3. Electric start models: clean and check the battery; measure specific gravity (1.260 at 80 F [27 C]) and verify level to the split ring.
  4. Check the condition of the air filter and check the engine oil level.
  5. Open the fuel supply valve.
  6. Start the generator set; initial start-up may be slow due to oil in the cylinder.
  7. Apply 50 percent load until the set runs smoothly; run for an hour.
  8. Remove the load and let the set run three to five minutes to cool down.

Specs & values

  • Specific gravity 1.260 at 80 F (27 C)

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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