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Cummins/Onan — Returning Genset to Service

Maintenance

From a Cummins/Onan operator's manual covering: 5.5 HGJAA, 5.5 HGJAB, 5.5 HGJAC, 6.5 HGJAA, 6.5 HGJAB, 6.5 HGJAC, 7.0 HGJAA, 7.0 HGJAB, 7.0 HGJAC. Check it applies to your exact model before use.

Applies to: Cummins/Onan HGJAA, Cummins/Onan HGJAB, Cummins/Onan HGJAC

Procedure

  1. Check the oil tag and change oil if viscosity is not appropriate for expected temperatures.
  2. Reconnect the starting battery (negative cable last).
  3. Remove the plug from the exhaust tailpipe.
  4. Change the air filter element if it is dirty.
  5. Open the fuel supply valve (if so equipped).
  6. Inspect the genset.
  7. Gasoline models: prime the fuel system by holding the control switch at STOP/PRIME for 30 seconds.
  8. High pressure LPG models: make sure the LPG oil drain valve is closed.
  9. Start the genset (some smoke/rough running may occur until fogger oil burns off).
  10. Push the genset line circuit breaker ON when ready to power appliances.

Full service-parts list: Cummins/Onan HGJAA →, Cummins/Onan HGJAB →, Cummins/Onan HGJAC →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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