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Cummins/Onan — Returning a Unit to Service

Maintenance · Generating set

From a Cummins/Onan owner's manual covering: 25.0 DEH-515R, 25.0 DEH-53R, 30.0 DEH-15R, 30.0 DEH-3R, 30.0 DEH-9XR. Check it applies to your exact model before use.

Applies to: Cummins/Onan 25.0 DEH-515R, Cummins/Onan 25.0 DEH-53R, Cummins/Onan 30.0 DEH-15R, Cummins/Onan 30.0 DEH-3R, Cummins/Onan 30.0 DEH-9XR, Ford 2711E engine

Before you start

  • Do not smoke while servicing batteries. Explosive gases are emitted.

Procedure

  1. Remove cover and protective wrapping; remove plug from exhaust outlet.
  2. Check oil warning tag and verify oil viscosity is correct for ambient temperature.
  3. Clean and check battery; measure specific gravity (1.260 at 77 F) and verify level.
  4. Check coolant level and adjust if necessary.
  5. Connect batteries.
  6. Verify no loads are connected to generator.
  7. Start engine.
  8. After start, apply load to at least 50 percent of rated capacity and check gauges.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Specific gravity 1.260 at 77 F (25 C)

Full service-parts list: Cummins/Onan 25.0 DEH-515R →, Cummins/Onan 25.0 DEH-53R →, Cummins/Onan 30.0 DEH-15R →, Cummins/Onan 30.0 DEH-3R →, Cummins/Onan 30.0 DEH-9XR →

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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