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Cummins/Onan — Restoring Residual Magnetism

Repair & overhaul · Shunt field F1 / CR1 bridge rectifier

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan MCCK

Before you start

  • Observe diode polarity.
  • Insulate bare wires and connections.

Procedure

  1. Remove the generator end bell wrapper and locate the CR1 bridge rectifier on the top brush holder.
  2. Make a jumper lead with a 12-ampere, 300-volt diode and a 20 ohm, 10 watt resistor in series.
  3. Connect the diode end to the genset B+ terminal and the resistor end to the positive (+) terminal of bridge rectifier CR1 for 5 seconds maximum.
  4. Remove the jumper lead connections and test genset operation.
  5. Replace the end bell wrapper.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 12-ampere, 300-volt diode
  • 20 ohm, 10 watt resistor
  • Maintain connection for 5 seconds maximum

Full service-parts list: Cummins/Onan MCCK →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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