Cummins/Onan QST30 / QST30 G-Drive — Fuel Pump Removal (Coupling Drive)
Repair & overhaul · Injection Pump
For the Cummins/Onan QST30 / QST30 G-Drive, from the Cummins/Onan service manual.
Applies to: Cummins/Onan QST30, Cummins/Onan QST30 engine
Procedure
- Rotate the engine slowly clockwise to align the timing mark on the crankshaft damper with the timing pointer; ensure #1 cylinder (right bank) is on the compression stroke.
- Lock fuel pump timing by reversing the timing pin in the locked position.
- Clean debris around the in-line fuel injection pump; disconnect electrical connection (1), low pressure fuel lines (2) and oil lines (3).
- Remove the injection pump drive shaft cover (1); disconnect fuel pump drain line and fuel return tube (2) and high pressure fuel lines (3).
- Install protective covers to prevent dirt from entering the discharge ports.
- Disconnect the coupling bolts (1).
- Loosen the four injection pump bracket mounting bolts (2).
- Remove the injection pump and bracket (3) at an angle as one unit.
- Separate the fuel pump from the bracket by removing the mounting bolts (4).
Tools required
- Protective covers Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Full service-parts list: Cummins/Onan QST30 →
Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.