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Cummins/Onan QST30 — Insulation Resistance Testing

Testing & diagnosis · Alternator windings

For the Cummins/Onan QST30, from the Cummins/Onan service manual.

Applies to: Cummins/Onan DFHA, Cummins/Onan DFHB, Cummins/Onan DFHC, Cummins/Onan DFHD, Cummins/Onan QST30, Cummins/Onan QST30 engine

Before you start

  • Disconnect negative battery cable first.

Procedure

  1. Disconnect plug J10 from voltage regulator output stage module.
  2. Disconnect AC control input leads marked 5,6,7,8 from alternator output terminals.
  3. If RTD option installed, ground all six RTD temperature leads (18 leads total).
  4. Perform Insulation Resistance Test procedure for desired windings.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • P7 main stator minimum 10.0 − 1.0 MΩ
  • HC6 main stator minimum 5.0 − 1.0 MΩ

Full service-parts list: Cummins/Onan DFHA →, Cummins/Onan DFHB →, Cummins/Onan DFHC →, Cummins/Onan DFHD →, Cummins/Onan QST30 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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