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Cummins/Onan PCC 3100 — P7 Generator Bearing Re-Lubrication

Maintenance · Generator bearing (P7)

For the Cummins/Onan PCC 3100, from the Cummins/Onan operator's manual.

Applies to: Cummins/Onan DFHA, Cummins/Onan DFHB, Cummins/Onan DFHC, Cummins/Onan DFHD, Cummins/Onan PCC 3100, Cummins/Onan QST30 engine

Before you start

  • The bearing must be filled with the same type of grease used when the generator was manufactured and MUST NOT be mixed with any other type.

Procedure

  1. Make sure grease gun nozzle and re-lubricating fitting are free from contaminants or abrasive material.
  2. With the generator running, apply the specified re-lubrication grease fill quantity through the grease fitting.
  3. Run the generator for at a minimum of 10 minutes to allow excess grease to exhaust.
  4. Check inside the PMG cover for expelled grease. Clean out as necessary.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Grease: Kluber, type ASONIC GHY72
  • Grease quantity: 75 grams (P7 frame) — 4000−4500 re-lubrication period

Full service-parts list: Cummins/Onan DFHA →, Cummins/Onan DFHB →, Cummins/Onan DFHC →, Cummins/Onan DFHD →, Cummins/Onan PCC 3100 →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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