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Cummins/Onan — Maintaining Battery and Battery Connections

Maintenance · Starting battery

From a Cummins/Onan operator's manual covering: 5.5 HGJAA, 5.5 HGJAB, 5.5 HGJAC, 6.5 HGJAA, 6.5 HGJAB, 6.5 HGJAC, 7.0 HGJAA, 7.0 HGJAB, 7.0 HGJAC. Check it applies to your exact model before use.

Applies to: Cummins/Onan HGJAA, Cummins/Onan HGJAB, Cummins/Onan HGJAC

Before you start

  • Arcing at battery terminals can ignite battery gas causing severe personal injury.
  • Ventilate battery area; wear safety glasses; do not smoke.

Procedure

  1. Keep the battery case and terminals clean and dry and the terminals tight.
  2. Remove battery cables with a battery terminal puller.
  3. Make sure which terminal is positive (+) and negative (−) before making connections.
  4. Always remove the negative (−) cable first and reconnect it last to reduce arcing.

Tools required

  • Battery terminal puller Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Cummins/Onan HGJAA →, Cummins/Onan HGJAB →, Cummins/Onan HGJAC →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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