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Cummins/Onan M-1902s — Exhaust Installation

Installation · exhaust system

For the Cummins/Onan M-1902s, from the Cummins/Onan service manual.

Applies to: Cummins/Onan HDKA, Kubota V1505-E3BG engine

Before you start

  • Do not terminate exhaust pipe under the vehicle.
  • Do not use flexible exhaust tailpipe.

Procedure

  1. Complete downpipe plumbing from engine exhaust manifold before setting unit in place.
  2. Install elbow on downpipe, then turn muffler onto elbow with cleanout plug facing downward.
  3. Attach tailpipe to muffler with U-bolt type clamp and hanger.
  4. Support exhaust system at or near the perimeter of the vehicle.
  5. Extend pipe at least one inch outside the vehicle.

Tools required

  • U-bolt type automotive muffler clamp Amazon
  • tailpipe hangers Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Use 1-1/2 inch (38.1 mm) I.D. 18 gauge rigid steel tubing for tailpipe
  • Maximum allowable back pressure 2.57 inches (65 mm) mercury (8.7 kPa)
  • Exhaust system no closer than 3 inches (76 mm) from combustible material

Full service-parts list: Cummins/Onan HDKA →, Kubota V1505-E3BG engine →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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