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Cummins/Onan — Inspecting Drive and Bearings

Maintenance · Generator drive belt and bearings

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKB

Before you start

  • Disconnect negative battery cable before removing panel.

Procedure

  1. Remove back panel to inspect drive and bearings.
  2. Pivot belt tensioner with 3/8 inch drive and remove belt.
  3. Examine belt; replace if in service 5 years or 2000 hours.
  4. Remove drive pulley and coupling; inspect split-sleeve bearings.
  5. Spin idler pulley; replace bearing if noisy.
  6. Spin generator pulley by hand; check for noise and looseness.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Drive belt replacement interval 5 years or 2000 hours
  • Coupling nuts 8 lb-ft (12 N-m)
  • Hub-to-flywheel bolts 21 lb-ft (29 N-m)

Full service-parts list: Cummins/Onan HDKB →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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