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Cummins/Onan G1250s / M-1902s — Exhaust System Installation

Installation

For the Cummins/Onan G1250s / M-1902s, from the Cummins/Onan service manual.

Applies to: Cummins/Onan HDKA, Kubota V1305-B engine

Before you start

  • Do not use flexible exhaust tailpipe.
  • Do not mount any portion of the exhaust system into the approach or departure angle unless adequately protected.

Procedure

  1. Connect the exhaust pipe (1.5-inch I.D., installer-supplied) to the genset.
  2. Do not terminate the exhaust tail pipe under the vehicle.
  3. The exhaust tail pipe must terminate 1 inch (25.4 mm) beyond the side or end of the vehicle.
  4. Support the tail pipe as close to the outside of the vehicle as possible.
  5. Install elbow on downpipe, then turn muffler onto the elbow with the cleanout plug facing downward.
  6. Attach tailpipe to muffler with a U-bolt type exhaust system clamp and hanger.

Tools required

  • U-bolt type exhaust system clamp Amazon
  • automotive tailpipe hanger Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Use 1-1/2 inch (38.1 mm) I.D. 18 gauge rigid steel tubing for tailpipe

Full service-parts list: Cummins/Onan HDKA →, Kubota V1305-B engine →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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