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Cummins/Onan — Fuel Hose Routing

Installation · fuel hoses

From a Cummins/Onan service manual covering: ES2075s, FS1870s, M11979s, M1976s, M1977s, M1978s. Check it applies to your exact model before use.

Applies to: Kubota 2482B engine

Before you start

  • Electric sparks can ignite fuel; run electrical wiring and fuel lines as far apart as possible or separate them by physical barriers.
  • Do not over tighten clamps or the hose could be damaged.

Procedure

  1. Measure the required hose length, allowing for movement of the power unit.
  2. Cut both hoses to length and mark one hose supply on each end.
  3. Install protective sleeving over both hoses, leaving 3 inches (76 mm) of exposed hose at each end.
  4. Secure the protective sleeving every 18 inches (457 mm) with plastic tie wraps.
  5. Route and connect the fuel supply hose to the power unit supply fitting and to the pickup supply line.
  6. Connect the return hose to the power unit return fitting and to the pickup return line.
  7. Secure fuel hoses to the bottom of the sleeper or tractor frame with plastic wire ties.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Leave 3 inches (76 mm) of exposed hose at each end
  • Secure protective sleeving every 18 inches (457 mm)

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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