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Cummins/Onan — Fuel Filter - Replacement

Maintenance · fuel system

From a Cummins/Onan owner's manual covering: 6C8.3, 6CT 8.3, 6CTA8.3. Check it applies to your exact model before use.

Applies to: Cummins/Onan 6CTA8.3, Cummins/Onan C Series, Cummins/Onan 6CT8.3 engine

Before you start

  • The pressure of the fuel in the line is sufficient to penetrate the skin and cause serious bodily harm

Parts for this job

Part numbers from the service-parts list for Cummins/Onan C Series. Verify against your serial number before ordering; some links are affiliate links.

Procedure

  1. Clean the area around the fuel filter head.
  2. Remove the filters and clean the gasket surface of the filter head.
  3. Replace the o-ring.
  4. Fill the new filter(s) with clean fuel and lubricate the o-ring seal.
  5. Install the filter as specified by the filter manufacturer.
  6. Vent low pressure lines: open bleed screw and operate lift pump plunger.
  7. Tighten the bleed screw when fuel flowing is free of air.
  8. Vent high pressure lines one at a time at the injectors.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Line fittings 25 Nm [18 ft-lb]

Full service-parts list: Cummins/Onan C Series →

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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