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Cummins/Onan — Filling the Battery with Electrolyte

Installation

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan DFEJ, Cummins/Onan DFEK, Cummins/Onan QSX15-G9 engine

Before you start

  • Wear acid-proof protective apron, goggles, rubber gloves and boots.
  • Never add undiluted sulfuric acid to a battery.

Procedure

  1. Fill each cell of the battery with dilute sulphuric acid (electrolyte) of the correct specific gravity according to the levels on the battery label.
  2. Filling must be completed in one step.
  3. Allow the battery to soak for ten to fifteen minutes; restore the electrolyte level if it has fallen.
  4. After filling, place the battery on a commissioning charge within one hour before any load is placed on the battery.

Specs & values

  • Correct specific gravity per battery label

Full service-parts list: Cummins/Onan DFEJ →, Cummins/Onan DFEK →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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