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Cummins/Onan — Filling Cooling System

Maintenance

From a Cummins/Onan operator's manual — check it applies to your exact model before use.

Applies to: Cummins/Onan DGAB, Cummins/Onan DGAC, Cummins/Onan DGAD, Cummins/Onan DGAE, Cummins/Onan 4A2.3 engine, Cummins/Onan 6A3.4 engine, Cummins/Onan 6AT3.4 engine

Before you start

  • Do not open radiator or heat exchanger pressure cap while engine is running.

Procedure

  1. Verify all drain cocks are closed and all hose clamps secure.
  2. Remove cooling system pressure cap and slowly fill with recommended coolant.
  3. Limit fill rate to 3 gallons/minute to allow engine block to fill completely.
  4. When engine first starts, remove pressure cap and monitor coolant level.
  5. Add coolant as trapped air is expelled; replace pressure cap when level is stable.

Specs & values

  • Fill rate limit: 3 gallons/minute

Full service-parts list: Cummins/Onan DGAB →, Cummins/Onan DGAC →, Cummins/Onan DGAD →, Cummins/Onan DGAE →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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