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Cummins/Onan — External Fuel Filter Change

Maintenance · External fuel filter (Fuel Pro)

From a Cummins/Onan operator's manual — check it applies to your exact model before use.

Applies to: Cummins/Onan DFEJ, Cummins/Onan DFEK, Cummins/Onan QSX15-G9 engine

Before you start

  • For Biodiesel applications use gasket pack 3950445 S; green gasket MUST be changed with every filter change.
  • Do not overtighten fuel lines or fuel line fittings.

Procedure

  1. Turn off the engine; loosen the vent cap to break the air lock in the filter.
  2. Open the drain valve and drain fuel below the collar, then close the valve.
  3. Using the collar/vent cap wrench, remove the collar and clear cover; discard the o-ring.
  4. Remove the filter element by pulling upward and twisting slightly.
  5. Install the new element on the center stud by pushing down and twisting slightly.
  6. Install the cover and collar; hand tighten until seated; do not use tools.
  7. Fill the clear cover with clean fuel to cover the bottom half of the element.
  8. Start the engine; at normal oil pressure increase RPM for one minute.

Tools required

  • Collar/Vent Cap Wrench 3944451 S (plastic) or 3944448 S (metal) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Filter element changed when fuel level rises to top of element

Full service-parts list: Cummins/Onan DFEJ →, Cummins/Onan DFEK →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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