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Cummins/Onan — Engine - Replace

Repair & overhaul

From a Cummins/Onan service manual covering: C30 D6, C33 D5, C35 D6, C38 D5, X3.3 Engine. Check it applies to your exact model before use.

Applies to: Cummins/Onan C30 D6, Cummins/Onan C33 D5, Cummins/Onan C35 D6, Cummins/Onan C38 D5

Procedure

  1. Disconnect and connect battery cables
  2. Disconnect engine harness, fuel lines, exhaust hose, coolant hose
  3. Drain and refill engine fluids
  4. Remove and install enclosure and starter
  5. Remove and install generator control assembly and generator assembly
  6. Transfer flywheel, flywheel housing, intake and exhaust manifolds
  7. Transfer starter, switches, senders, engine mounts
  8. Transfer fuel filter assembly, lines and fuel pump; test run unit

Full service-parts list: Cummins/Onan C35 D6 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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