Cummins/Onan — Cylinder Head Assembly Replacement
Repair & overhaul
From a Cummins/Onan service manual covering: C13 N6H, C13N6H, C17 N6H, C17N6H, C20 N6, C20N6H, RS13A. Check it applies to your exact model before use.
Applies to: Cummins/Onan C13 N6H, Cummins/Onan C17 N6H, Cummins/Onan C20 N6, Cummins/Onan RS13A
Before you start
- Any damage to the mating surface may cause a leak when reassembled.
Procedure
- Shut down and disable the generator set; disconnect the negative (–) cable first, then the positive cable.
- Remove the necessary enclosure panels and service access panels (and oil cooler if needed) to access the cylinder head.
- Remove the engine shield below the valve cover.
- Remove the four valve cover mounting bolts, valve cover and valve cover gasket.
- Remove rocker arms, rotating the engine first to ensure there is no valve spring pressure on the rocker arm being removed.
- Remove the six cylinder head bolts and the cylinder head. Retain the two cylinder locating sleeves from each cylinder head.
- Remove the head gasket and safely remove any gasket material left on the mating surface.
- Install the locating sleeves and the new head gasket.
- Install the new cylinder head assembly, tightening the bolts in the pattern shown to 50 Nm (36.9 ft-lb).
- Apply Loctite 262 to the stud; attach the rocker arm and nut; tighten the nut to 8 - 12 Nm (71 - 106 lb-in).
- Adjust the valve clearance and tighten the nuts together to 14 - 18 Nm (10.4 lb-in - 13.3 lb-ft).
- Assemble the new valve cover gasket and valve cover; tighten the bolts to 8 - 12 Nm (71 - 106 lb-in).
- Re-install the panels removed in step 2.
- Re-connect the battery, positive terminal first, then the negative terminal; restore power to the AC accessories.
- Test run the generator set with load if possible.
Tools required
- General mechanical tools
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- Head bolts: 50 Nm (36.9 ft-lb)
- Rocker arm nut: 8 - 12 Nm (71 - 106 lb-in)
- Valve adjust nuts: 14 - 18 Nm
- Valve cover bolts: 8 - 12 Nm (71 - 106 lb-in)
Full service-parts list: Cummins/Onan C20 N6 →
Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.