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Cummins/Onan — Cooling System Test (LAT calculation)

Testing & diagnosis

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan DFBF, Cummins/Onan DFCB, Cummins/Onan DFCC, Cummins/Onan DFCE, Cummins/Onan HDKAL/HDKAS engine, Cummins/Onan NT855 engine, Cummins/Onan NTA855 engine

Procedure

  1. Complete a representative installation.
  2. Load the genset to rated full-load using a load bank.
  3. Conduct the test at ambient >= 21 C (70 F).
  4. Measure engine coolant outlet temperature and shielded ambient air temperature with thermocouples.
  5. Expel air from the coolant system before testing; add coolant as necessary.
  6. Run at full-load and record temperatures at 15-minute intervals until stable.
  7. Calculate LAT = T(max) 107C - T(test) + T(amb); goal LAT >= 40 C (104 F).

Tools required

  • Load bank Amazon
  • Thermocouples (No. 24 AWG or lighter) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • T(max) = 107 C (225 F); nominal engine shutdown 110 C (230 F)

Full service-parts list: Cummins/Onan DFBF →, Cummins/Onan DFCC →, Cummins/Onan DFCE →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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