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Cummins/Onan — Cooling System Removal

Repair & overhaul

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA, Cummins/Onan HDKAH, Cummins/Onan HDKAJ, Cummins/Onan HDKAK

Before you start

  • Hot coolant spray can cause severe burns.

Procedure

  1. Remove top and back housing panels.
  2. Drain cooling system.
  3. Remove muffler.
  4. Disconnect upper and lower hoses from engine; loosen hose bracket.
  5. Remove screw securing system drain T.
  6. Remove 2 screws in horizontal bulkhead under radiator.
  7. Pull radiator, recovery tank, and bulkhead away as assembly.

Full service-parts list: Cummins/Onan HDKA →, Cummins/Onan HDKAH →, Cummins/Onan HDKAJ →, Cummins/Onan HDKAK →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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