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Cummins/Onan — Cooling System Draining and Flushing

Maintenance

From a Cummins/Onan owner's manual covering: 4A2.3, 4A2.3-GS/GC, 6A3.4-GS/GC-1, 6A3.4-GS/GC-2, 6AT3.4-GS/GC, ES-1788. Check it applies to your exact model before use.

Applies to: Cummins/Onan ES-1788, Cummins/Onan 4A2.3 engine

Before you start

  • Hot coolant is under pressure; do not loosen cap while engine is hot.

Procedure

  1. Disconnect coolant heater from AC power, if equipped.
  2. Allow system to cool; remove radiator pressure cap.
  3. Open radiator drain cock and disconnect lower radiator hose.
  4. Remove cylinder block drain plug or disconnect tank heater.
  5. Allow system to drain completely.
  6. Reinstall cylinder block drain plug or reconnect tank heater.
  7. Close radiator drain cock and reconnect lower radiator hose.
  8. Fill cooling system with clean water; do not install radiator cap.
  9. Operate engine for 5 minutes with coolant temperature above 194°F (90°C).
  10. Shut off engine and drain cooling system; repeat flush if water is dirty.
  11. When flushing water is clean, drain completely and refill with coolant.

Specs & values

  • Flush temperature: above 194°F (90°C)

Full service-parts list: Cummins/Onan ES-1788 →

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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