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Cummins/Onan — Cooling System Clean

Maintenance

From a Cummins/Onan owner's manual covering: M11, M1i Series Engines, ps200da. Check it applies to your exact model before use.

Applies to: Cummins/Onan M11 engine

Before you start

  • Do not use caustic cleaners in the cooling system. Aluminum components will be damaged.
  • Wait until the temperature is below 50 C [120 F] before removing the coolant system pressure cap.
  • Fleetguard RESTORE contains no antifreeze. Do not allow the cooling system to freeze during the cleaning operation.

Procedure

  1. Drain the cooling system. Do not allow the cooling system to dry out. Do not remove the coolant filter.
  2. Immediately add 3.8 liters [1 U.S. gal.] of Fleetguard RESTORE or RESTORE PLUS for each 38 to 57 liters [10 to 15 U.S. gal.] of capacity, and fill with plain water.
  3. Turn the heater temperature switch to high.
  4. Operate the engine at least 85 C [185 F] for 1 to 1-1/2 hours.
  5. Shut off the engine and drain the cooling system.
  6. Fill the cooling system with clean water.
  7. Operate the engine at high idle for five minutes with coolant temperature above 85 C [185 F].
  8. Shut off the engine and drain the cooling system.
  9. If water drained is still dirty, flush again until clean.
  10. Fill with fully formulated coolant or a 50/50 mixture of antifreeze and good quality water.
  11. Install the pressure cap, operate the engine until it reaches 80 C [180 F], and check for leaks.

Specs & values

  • Operate at least 85 C [185 F] for 1 to 1-1/2 hours

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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