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Cummins/Onan — Coolant Heater Service

Maintenance

From a Cummins/Onan owner's manual covering: 450 DFW, 450 DM, 500 DM, 600 DFY, 750 DFZ. Check it applies to your exact model before use.

Applies to: Cummins/Onan 450 DFW, Cummins/Onan 450 DM, Cummins/Onan 500 DM, Cummins/Onan 600 DFY, Cummins/Onan 750 DFZ, Cummins/Onan VTA-28-GI engine, Cummins/Onan VT-28-G engine, Cummins/Onan VTA28-G2 engine, Cummins/Onan KTA-38-GI engine

Before you start

  • Failure to remove AC power presents a shock hazard and can cause serious personal injury or death.
  • Contact with hot coolant can result in severe burns.

Procedure

  1. Remove AC power from coolant heater.
  2. Allow heater to cool before proceeding.
  3. Remove the head and valve assembly.
  4. Clean any scale deposits out of the tank.
  5. Remove heating element and scrape off any accumulated scale.
  6. Restore AC power to heater after system has been filled with coolant.

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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