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Cummins/Onan — Connect LPG Fuel System

Installation

From a Cummins/Onan service manual covering: 5.5 HGJAA, 5.5 HGJAB, 6.5 HGJAA, 6.5 HGJAB, 7.0 HGJAA, 7.0 HGJAB. Check it applies to your exact model before use.

Applies to: Cummins/Onan HGJAA, Cummins/Onan HGJAB

Before you start

  • LPG is flammable and explosive and can cause asphyxiation.
  • Testing for gas leaks with a flame can cause a fire or explosion.

Procedure

  1. Adjust gas supply pressure at gas inlet of pressure regulator to at least 229 mm (9 in) WC; must not exceed 330 mm (13 in) WC.
  2. Route LPG fuel lines away from electrical wiring and hot engine exhaust components.
  3. Route the LPG vent hose so that it vents to the outside or provide required openings.
  4. For long runs use seamless steel tubing with flared ends; flexible hose at fuel tank and generator set.
  5. Use 3/8 inch I.D. fuel line for runs up to 0.9 m (3 ft) and 1/2 inch I.D. up to 4.6 m (15 ft).

Tools required

  • Soap bubble leak test method Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • LPG vapor connection pressure 3/8-18 NPTF 228-330 mm (9-13 in) WC
  • 3/8 in I.D. up to 0.9 m (3 ft) or 1/2 in I.D. up to 4.6 m (15 ft)

Full service-parts list: Cummins/Onan HGJAA →, Cummins/Onan HGJAB →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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