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Cummins/Onan — Cold-Weather Starting Using the Preheater

Operation · Preheater / glow plug system

From a Cummins/Onan owner's manual covering: KT38, KTA19, Kt19, KtA38, KtA50, N-855, NH-672, NH-743, NH-855, NT-855, NTA-855, NTC-270…. Check it applies to your exact model before use.

Applies to: Cummins/Onan Kt19, Cummins/Onan KTA38, Cummins/Onan KTA50

Before you start

  • Do not use vapor in conjunction with the preheater; to do so could result in a fire.
  • Use of the primer before the 20-second interval will wet the glow plug and prevent heating.

Procedure

  1. Set the throttle in idle position; turn the glow plug toggle switch to 'ON'; the red indicator light must be on.
  2. After the red light has been on for 20 seconds, start cranking the engine.
  3. Operate the preheater priming pump to maintain 80 to 100 psi [552 to 693 kPa] fuel pressure.
  4. If the engine does not start within 30 seconds, stop cranking; wait one or two minutes and repeat.
  5. After the engine starts, pump the primer slowly to keep the engine idling smoothly; in cold weather this may require 4 to 5 minutes.
  6. When the engine has warmed up, stop pumping, close and lock the primer, and turn off the glow plug toggle switch.
  7. If no start during the first three full strokes, touch-check the intake manifold for heat and check the electrical wiring.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Glow plug should be white hot; amperage 30 to 32 (minimum)
  • Preheater approved for starting aid capabilities to -25 F [-32 C]

Full service-parts list: Cummins/Onan Kt19 →, Cummins/Onan KTA38 →, Cummins/Onan KTA50 →

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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